Solar System Installation for
Jute, Cotton and Spinning Mills
Get the best solar system installer for jute and cotton spinning mills with us. Contact now!
The jute or “golden fibre” sector in India has a significant impact on our economy in India, especially in West Bengal. There are around 75 operational jute spinning mills in India and among them, 60 are in West Bengal. India contributes 70% of the global jute production and employs 3,70,000 workers. The industry supports more than 40 lakh farmers.
Similarly, the cotton industry also is responsible for the livelihoods of around 60 lakh farmers and 4 to 5 crores of people engaged in cotton-associated business activities.
These industries produce a range of eco-friendly cotton and jute products such as bags, carpets and textiles. There is a huge scope in these sectors to push the environmental concerns further. With solar system jute mill & cotton mill, you can not only reduce the overall carbon emission but also save on high commercial electric bills.
High Electrical Load in Jute & Cotton Spinning Mills
In 2006, the government introduced the Jute Technology Mission where one of the main objectives was to upgrade the plant and machinery to international standards.
With the old technology, the machines in jute and cotton mills generally use diesels to run but the modern machines need electricity to work. These modern machineries have high electricity consumption.
On average, Indian spinning mills have 10,000 to 15,000 spindles which require around 300 to 500 kWh of electricity per day. The large jute or cotton spinning mill may need around 1 MW of daily electricity.
You can install a solar system for jute mill to generate free electricity to run large machines. Your one-time investment in solar energy can help your business save monthly operational expenses.
After solar system installation at your jute and cotton spinning mills, you can increase the net profit of your business. Also with new machinery, the overall production capacity can be effectively increased.
Benefits of Solar Power Solutions for Jute, Cotton and Spinning Mills
Here are the benefits of using solar power for your jute, cotton and spinning mills:
Electricity Bill Savings
Generally, the cost of electricity bills at jute mills takes 14% of the total sale value. With cotton mill solar installation, the total electricity cost can be reduced by 70% to 80% which will increase the overall profitability.
High Return on Investment
Solar system for jute mills offers an attractive ROI for the owner. A 1 MW solar plant can save about Rs 1.44 crore every year when the electricity cost is Rs. 15 per unit.
Low Payback Period
The payback period of jute industry solar installation is about 4 - 5 years. After this, the electricity generated will be your return on investment (ROI). You will enjoy the ROI for at least 20 years.
Environmental Benefits
Solar powe is a clean energy with zero greenhouse and carbon emissions. By installing a 1 MW solar plant for your spinning mill, you can reduce 1250 tonnes of CO2 per year, a feat equivalent to planting 38750 to 57500 trees.
Why On-Grid Solar on Spinning Mills
There are three main types of solar system for jute mills: on-grid, off-grid, and hybrid solar systems. However, the on-grid solar system is the best option for the jute or cotton industry.
The on-grid solar transfers the extra energy generated by the system directly to power grids to reduce electricity costs. This system doesn’t need any battery to save the excess power.
Most importantly, in case there is a technical failure to the solar system or if you run your jute/cotton spinning mill during the night, you can import electricity from the utility grid. So, you can stay assured that your business operation will remain active.
How Much Solar Capacity Required for Jute or Cotton Spinning Mill?
These are the required solar capacity for cotton or jute factories based on daily energy requirements:
| Solar Capacity (kW) | Daily Energy Production* | Monthly Energy Production |
| 100 | 500 units | 15,000 units |
| 200 | 1,000 units | 30,000 units |
| 500 | 2,500 units | 75,000 units |
| 800 | 4,000 units | 1,20,000 units |
| 1000 | 5,000 units | 1,50,000 units |
Note: Per kW electricity generation 5 units/day. 1 unit = Rs. 12
Savings after Jute Spinning Mill Solar Installation
As per the above table of capacity-requirement, this is the monthly and annual savings by different sizes of solar system for jute mill and cotton mill:
| Solar Capacity (kW) | Monthly Savings | Yearly Savings (Rs.) |
|---|---|---|
| 100 | Rs. 1,80,000 | Rs. 21,60,000 |
| 200 | Rs. 3,60,000 | Rs. 43,20,000 |
| 500 | Rs. 9,00,000 | Rs. 1,08,00,000 |
| 800 | Rs. 14,40,000 | Rs. 1,72,80,000 |
| 1000 | Rs. 18,00,000 | Rs. 2,16,00,000 |
Note: Per kW electricity generation 5 units/day and 1 unit cost for commercial customers is Rs. 12 per kW.
Frequently Asked Questions:
Solar systems include multiple products such as solar panels, inverters, wires, etc. Different companies are best for different products and you cannot get every product from a single brand.
To get the best combination from different brands, you should contact Das Energie to get the best Solar panel for Jute Mills. Here we will connect you with our verified and experienced installation partners and our energy advisor will guide you to get the best combination in your budget.
The cost of cotton mill solar installation depends on the system size, installation location, brands and models of solar panels, inverters, wires and other components. To get the exact cost, you can contact us. We will guide you to get the actual cost of installation after a site visit by our installation partners.
Das Energie helps you connect with the best solar installers for jute and cotton mills in India. Our mission is to provide the correct solar system for jute mill installation at the correct price. We deploy our energy advisor and installation partners to guide you throughout the process.