Best Solar Solution For Sugar Mill
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The global sugar production market is booming. The global sugar consumption is about 177.33 million metric tons in 2023/24. By 2024/25, it is projected to reach 178.79 million metric tons.
In the sugar mills, there are different types of machinery involved that consume electricity.
To fulfil the energy requirement of your factory cost-effectively, you can switch to the solar solution for the sugar mill.
In India, if you are looking for the best solar company for sugar mills, you can reach us for help. Here we don’t only provide solar system installations but also give you the best guidance that helps you in better decision-making.
Heavy Sugar Mill Machines for Which You Can Use Solar Power
Sugar Cane Juice Extracting Machine
Sugar cane juice extracting machines squeeze sugar cane to extract the juice from it. This machine has food-grade stainless steel for your safety.
Filtration
machinery
Filtration machinery is used to separate solids from the sugar juice. Different types of machinery used are - precipitators, mud filter screens, and bag filters.
Crystallization
Station
Crystallization station turns sugar cane juice into a dense mix and prepares sugar crystals & syrup. The thick syrup is transferred to centrifuges to separate raw sugar.
Drying
System
The drying system/rotary drum dryer is a cylindrical and long drum to dry the sugar crystals. This system uses a counter-current air flow to dry the sugar.
Electricity Consumption in a Suagr Mill
Based on TERI Energy Audit Reports, an Indian sugar mill consumes around 26 – 40 units of electricity to process 1 ton of cane. Depending on the production year, the electricity consumption is between 200 units and 500 units for every tonne of sugar production.
To fulfil this energy demand sugar mill factories usually use grid-connected electricity and use diesel generators to supply electricity during blackouts. However, both of them are very costly– Grid electricity = Rs. 12 per unit and Diesel generator electricity = Rs. 25 – Rs. 30 per unit.
But the excellent thing is the average cost of solar electricity is as low as Rs. 2.5 – Rs. 3.5 per kWh. Choose solar to save energy costs and sustainably increase profitability.
Benefits of Choosing Sugar Mill Solar Installation
These are the benefits of choosing solar solutions for sugar mills:
Electricity Bill Savings
The most important reason to go solar is the overall electricity cost reduction. You can save up to 80% of your electricity bills after solar system installation.
High Return on Investment
Do you know?- Your solar investment can give you a 20% - 40% annual return and can continuously work for up to 25 - 30 years after a one-time investment.
Low Payback Period
You can get your investment in solar solutions for sugar mills back within only 4 - 5 years. The energy you will generate will be equivalent to your initial investment within this time.
Environmental Benefits
By installing a 100 kW solar plant, you can reduce 125 tonnes of CO2 per year, a feat equivalent to planting 3875 to 5750 trees. It also contributes to a pollution-free environment.
Why Choose Us For Solar Solutions for Sugar Factory?
The reason for choosing Das Energie for sugar factory solar installations is simple– high-quality components, best service and free expert guidance. Here are some other major advantages of choosing us:
- Free Solar Quotations
- Free of Cost Energy Advisor Support
- 24/7 Support Team
- No Spam Calls
- Access to Experienced Solar Dealers for Sugar Mills
- Unbiased & Detailed Product Guidance
- Solar Financing Guidance
Why Choose On-Grid Solar Solutions For Sugar Mill
We always recommend our customers to choose the on-grid solar for sugar mill factory. This is because the cost of this solar system is the lowest among the other systems. Also, its yearly maintenance cost is just 1% – 2% of the initial investment.
A grid-connected solar system requires a net meter that calculates the transaction for both energy consumption and production by your solar system. This net meter just needs an installation charge.
Otherwise, if you choose an off-grid or hybrid solar system, you also have to buy a solar battery backup system which is very costly. Also, the maintenance cost is high as the solar batteries last up to 7 – 8 years after installation.
Based on these reasons, we always suggest to buy on grid solar for large purposes like sugar mills.
Financial Benefits of Solar Installation in Sugar Mills
The main financial benefit of installing solar power systems for Sugar Mills is electricity savings. Here is a table with savings details based on different system capacities:
Solar Capacity | Monthly Energy Production | Monthly Savings |
20 kW | 3,000 units | Rs. 36,000 |
50 kW | 7,500 units | Rs. 90,000 |
100 kW | 15,000 units | Rs. 1,80,000 |
200 kW | 30,000 units | Rs. 3,60,000 |
250 kW | 37,500 units | Rs. 4,50,000 |
Note: Per kW electricity generation 5 units/day. 1 unit = Rs. 12
Choose Das Energie for reliable solar solutions for sugar mills and get the maximum benefits from the sunlight.